Carbide Insert Tap - Threading

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Carbide Insert Tap - Threading Specification

Cutting Capacity
Up to 38 HRC

Cutter Type
Threading Cutter

Operate Method
Manual or CNC

Features
Wear Resistant, Long Service Life, High Surface Finish

Length
80 - 120 mm

Material
Tungsten Carbide

Cutting Force
Low

Hardness
92 HRA

Operation Type
Internal Thread Cutting

Machine Type
CNC Lathe, Tapping Machine

Drill Bits Types
Straight Flute

Cutting Speed
High

Tool Type
Insert Tap

Coating
TiN (Titanium Nitride)

Cutting Accuracy
High Precision

Coating Type
PVD Coated

Shape
Round

Diameter
M6 - M24

Maximum Torque
Up to 35 Nm

Processing Type
Threading

Coolant
Compatible with Oil- and Water-based Coolant

Thread Form
Metric, UNC, UNF Types Available

Shank Type
Straight Shank

OEM Service
Available

Application
For Steel, Cast Iron, Aluminum and Non-ferrous Metals

Blade Size
Standard

Packaging
Plastic Box or Custom Packaging

About Carbide Insert Tap - Threading

Economical way to utilize the benefits of carbide with solid carbide cutting face inserts meticulously brazed to a H.S.S. tap body.
High speed steel body absorbs excessive shock and offers the rigidity necessary to minimize carbide breakage or chipping.
Ideal for high production runs, offering the capability to achieve higher speeds and feeds, with fewer tool changes.
High performance tapping allows greater efficiencies in part throughput.
Can also be used in conjunction with surface treatments for enhanced performance.
Taps are available with us in a wide range of sizes (inch and metric) in both straight and taper pipe threads.
These taps are an economical alternative to solid carbide taps, especially in larger diameter tools.
Solid carbide cutting face inserts are brazed to a H.S.S. tap body, then threaded to exacting specifications.
Carbide cutting teeth allow higher performance and production.

ACME-C	Acme Thread-Centralizing
ACME-G	Acme Thread-General Purpose
AMO	American Standard Microscope Objective Thread
ANPT	Aeronautical National Form Taper Pipe Thread (Ground thread tap marked NPT)
BA	British Association Standard Thread
BSF	British Standard Fine Thread Series
BSPP	British Standard Pipe (Parallel) Thread
BSPT	British Standard Taper Pipe Thread
BSW	British Standard Whitworth Coarse Thread Series
M	Metric ScrewThread Series
N	American National 8, 12 and 16 Thread Series (8N, 12N, 16N)
N BUTT	American Buttress Screw Thread
NC	American National Coarse Thread Series
NEF	American National Extra Fine Thread Series
NF	American National Fine Thread Series
NGO	National Gas Outlet Thread
NGT	National Gas Taper Thread (see "SGT")
NH	American National Hose Coupling and Fire Hose Coupling Threads
NPS	For tap marking only (See NPSC, NPSM)
NPSC	American National Standard Straight Pipe Thread in Pipe Couplings (Tap marked NPS)
NPSF	Dryseal American National Standard Fuel Internal Straight Pipe Thread
NPSH	American National Standard Straight Pipe Thread for Hose Couplings
NPSI	Dryseal American National Standard Intermediate Internal Straight Pipe Thread
NPSL	American National Standard Straight Pipe Thread for Loose Fitting Mechanical Joints with Locknuts
NPSM	American National Standard Straight Pipe Threads for Free-Fitting Mechanical Joints for Fixtures (Tap marked NPS)
NPT	American National Standard Taper Pipe Thread (See ANPT, NPTR)
NPTF	Dryseal American National Standard Taper Pipe Thread
NPTR	American National Standard Taper Pipe Thread for Railing Joints (Tap marked NPT)
NS	American National Thread-Special
PTF	Dryseal SAE Short Taper Pipe Thread
SGT	Special Gas Taper Thread
SPL-PTF	Dryseal Special Taper Pipe Thread
STI	Special Thread for Helical Coil Wire Screw Thread Inserts
Stub Acme	Stub Acme Thread
*UN	Unified Constant Pitch Thread Series
*UNC	Unified Coarse Thread Series
*UNEF	Unified Extra Fine Thread Series
*UNF	Unified Fine Thread Series
UNJ	Unified Thread Series with a 0.15011P to 0.18042P Controlled Root Radius on External Thread only.
UNJC	Unified Coarse Thread Series with a 0.15011P to 0.18042P Controlled Root Radius on External Thread only.
UNJF	Unified Fine Thread Series with a 0.15011P to 0.18042P Controlled Root Radius on External Thread only.
UNM	Unified Miniature Thread Series
UNR	Unified Constant Pitch Thread Series with a 0.108P to 0.144P Controlled Root Radius; Ext. thread only.

Versatile Threading Solution

Designed for diverse applications, the Carbide Insert Tap is suitable for threading steel, cast iron, aluminum, and non-ferrous materials. It serves both manual and machine-based operations, making it ideal for workshops utilizing CNC lathes or tapping machines.

Superior Coating and Hardness

With a PVD-applied Titanium Nitride (TiN) coating, the tap offers impressive wear resistance and durability. This results in a blade hardness of 92 HRA, allowing it to maintain high precision and a finely finished surface across various job requirements.

Custom Packaging and OEM Capabilities

Distributors and suppliers benefit from flexible packaging choices, including plastic boxes or custom packaging tailored to specific needs. OEM services further expand operational possibilities, enabling branding and specification adjustments as required.

FAQs of Carbide Insert Tap - Threading:

Q: How should I select the correct Carbide Insert Tap type for my application?

A: Choose the tap based on the required thread form, such as Metric, UNC, or UNF. Also consider material compatibilitythis tap performs excellently with steel, cast iron, aluminum, and non-ferrous metals. Select size and threading type according to your components specifications.

Q: What is the recommended process for using this insert tap on CNC lathes and tapping machines?

A: Mount the tap in your CNC lathe or tapping machine tool holder, using either oil- or water-based coolant for optimal lubrication. Program the machine per the taps diameter and thread pitch. For manual use, align the tool accurately and feed it steadily to ensure precise internal threading.

Q: When should coolant be applied, and which types are compatible?

A: Coolant should be used during all threading operations to reduce heat and enhance tool life. This insert tap is compatible with both oil-based and water-based coolants, ensuring flexibility according to shop practices and workpiece materials.

Q: Where can distributors or wholesalers access OEM/custom packaging or branding services?

A: OEM service is available for bulk orders, allowing customization of packaging (plastic boxes or as specified) and branding. Please contact us directly to discuss your specific requirements and to receive tailored support.

Q: What benefits does the TiN coating and high hardness provide?

A: The TiN (Titanium Nitride) coating enhances wear resistance and helps the tool maintain sharpness during extended use, especially at high speeds. Combined with its 92 HRA hardness, the tap offers long service life, high surface finish, and reliable high-precision performance.

Q: Which drill bit and shank types does this insert tap utilize?

A: This tap features a straight shank design and uses straight flute drill bits, ensuring straightforward alignment and chip removal during threading operations.

Q: What is the maximum cutting capacity and torque for this threading insert tap?

A: The tap is designed for materials up to 38 HRC in hardness and can handle a maximum torque of up to 35 Nm, making it suitable for demanding threading tasks in a variety of industrial settings.

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