About Indexable Milling Cutter
Tooling indexable insert cutting tools for the metalworking industry. We offer expert design and build capabilities for custom tooling and an extensive line of catalog standards for Turning, milling, slotting and hole making. Boring Bars, Counterbores, Countersinks,Drills, Reamers, End Mills, Milling Cutters, Slotting Cutters & Tool Holders.
Square-insert facemills are ideal for general purpose rough and finish facing as they combine high positive geometry with a 45 degree lead angle for rapid material removal on machines of all sizes. Rectangular-insert face mills utilize similar positive geometry with a 90 degree lead for facing to a shoulder or within a pocket .
Indexable endmills are hard to beat for efficiency and economy. The high positive axial rake reduces cutter flex and vibration while conserving spindle horsepower. And since we offer Mitsubishi APMT carbide inserts at the best prices in the industry, significant cost savings can be had compared to solid carbide endmills as well as other indexable cutters.
Versatile Performance for All Milling NeedsEngineered for both heavy and light-duty applications, this indexable milling cutter is suitable for face milling, slotting, and contouring. Its four-tooth configuration enhances chip removal efficiency and allows consistent surface finishes, making it well-suited for robust industrial operations.
Superior Durability with High-Quality MaterialsCombining a carbide body and steel shank, protected by a titanium nitride (TiN) PVD coating, this cutter ensures long-lasting performance. The polished surface resists wear and improves reliability, while external coolant use augments tool life during high-speed machining.
Precision and Flexibility in MachiningCapable of achieving cutting accuracies of 0.02 mm, the cutter accommodates blade sizes such as APKT 1604/2204 and processes diameters from 10 mm to 50 mm. Its compatible with both manual and CNC milling machines, offering flexibility for various operation methods and production scales.
FAQs of Indexable Milling Cutter:
Q: How is the external coolant recommended for use with this milling cutter?
A: External coolant should be directed towards the cutting area during operation to minimize heat build-up, extend tool life, and maintain the quality of the surface finish, especially when handling heavy-duty or high-feed tasks.
Q: What types of inserts are compatible with this milling cutter?
A: This tool is designed to accept both round and square indexable inserts, such as APKT 1604/2204, providing flexibility for a variety of milling operations.
Q: When should I choose this cutter for milling applications?
A: You should select this indexable face milling cutter when you require high precision (0.02 mm), versatility for rough and fine milling, and a cutter capable of handling both steel and alloy workpieces with moderate to high cutting forces.
Q: Where can this milling cutter be used effectively?
A: It is ideally suited for use with CNC milling machines in manufacturing facilities, workshops, and production environments requiring heavy-duty and high-speed milling of steel or alloy materials.
Q: What is the typical process for changing inserts on this cutter?
A: To replace an insert, simply unscrew the insert clamp, swap out the worn insert for a new standard size (e.g., APKT 1604/2204), and tighten the clamp securely. Always ensure correct alignment and seating for optimal performance.
Q: How does the TiN coating benefit the tools performance?
A: The titanium nitride (TiN) PVD coating enhances wear resistance, prolongs tool life, and improves cutting efficiency, particularly during high-speed and high-feed operations.
Q: What are the primary advantages of using this indexable cutter?
A: Key benefits include high machining precision, cost-effective insert replacement, suitability for roughing and finishing operations, long service life due to durable materials, and wide compatibility with different machines and milling applications.