About End Mill
End Mill
The Z-Carb-AP Patented Variable Rake Carbide End Mill offers performance so advanced, it goes way beyond typical high performance end mills. Superior chatter suppression through an unequal helix design and patented variable rake angle. Achieve incredible accuracy and improved shearing capabilities with enhanced corner geometry and tight-tolerance corner radius.
V-Carb 5-flute solid carbide end mills for finishing and semi-finishing produce an exceptional finish while tackling heavy milling tasks, including roughing and slotting. V-Carb can be run at higher production rates, is coated, and is available in stub, regular, and long flute lengths for any finishing application.
S-Carb solid carbide end mills for aluminum, non-ferrous, and non-metallic materials feature an engineered flute design that provides effective chip removal at high feed rates and lower cutting forces. Unique symmetrical end gashing improves balance and finish, and a circular land increases control and reduces chatter. Available for exceptional performance in aluminum and magnesium alloys.
Series 27 slow helix design adds strength to the edge making the tool more capable of milling of
highly abrasive materials. The stable configuration and full cutting edge leads to improved surface finishes.
Exceptional Cutting PerformanceThe 4-flute square end mill is engineered for efficiency in slotting, side milling, and general finishing or semi-finishing tasks. Its TiN coating and high-speed steel composition allow for excellent wear resistance and maintain sharpness during high-speed operations, making it a reliable choice for both ferrous and non-ferrous materials.
Versatility for Multiple MaterialsCapable of machining steel, stainless steel, cast iron, and aluminum, this end mill is designed for versatility in a variety of industrial applications. Its polished finish and precision ground edges ensure smooth operation and low cutting force, ideal for precise results in milling machines.
Quality and CertificationManufactured by an ISO 9001:2015 certified supplier, this end mill meets stringent quality standards. Each cutter is packed individually for safety, consistency, and convenient handling, ensuring reliability from distributor to end-user.
FAQs of End Mill:
Q: How do I use this end mill for milling, slotting, and cutting operations?
A: This end mill can be inserted into either manual or CNC milling machines with an 8 mm shank holder. Its square end and four-flute design are ideal for efficient slotting, side milling, and precise finishing or semi-finishing. For optimal results, operate at a cutting speed of 80-120 m/min for HSS and maintain a depth not exceeding 4 mm per pass.
Q: What materials can this 4-flute end mill effectively machine?
A: It is suitable for machining a wide range of materials including steel, stainless steel, cast iron, and aluminum. Its TiN coating and HRC 60-62 hardness enhance its performance on both ferrous and non-ferrous metals, ensuring consistent cutting and durability.
Q: When is it appropriate to regrind this end mill?
A: Regrinding is recommended when the cutting edges show signs of wear or dullness, resulting in reduced efficiency or accuracy. The end mill is designed to be regrindable, which prolongs its lifespan and maintains its ISO standard tolerance for precision milling operations.
Q: Where can I purchase this end mill and what is the minimum order quantity?
A: You can acquire this end mill from authorized distributors, exporters, importers, suppliers, traders, or wholesalers throughout India. The minimum order quantity is 10 pieces, each securely packaged in a plastic case to protect the tool during transport and storage.
Q: What is the process for installing and operating this end mill?
A: Install the end mill by securing its 8 mm straight shank into the milling machines collet or holder. Ensure the machine settings match the recommended cutting parameters, such as speed and feed rate. This tool is suitable for both manual and CNC operations, providing high-accuracy cutting with a tolerance of 0.01 mm.
Q: What are the benefits of the TiN coating on this end mill?
A: The TiN (Titanium Nitride) coating provides enhanced wear resistance, reduces friction, and increases hardness, allowing for higher cutting speeds and extended tool life. It also improves the finish quality on both ferrous and non-ferrous materials.