Carbide Tip

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MOQ : 1 Piece

Carbide Tip Specification

Shape
Round

Operate Method
Manual and Machine Operation

Cutting Capacity
Suitable for steel, cast iron, non-ferrous metals

Machine Type
CNC, Lathe, Milling Machine

Cutting Accuracy
0.01 mm

Cutting Force
Low to medium

Features
High durability, wear resistance, heat resistance, precise cutting

Coating
Uncoated

Cutter Type
Solid Carbide Cutters

Operation Type
Cutting, Drilling

Tool Type
Carbide Tip

Material
Tungsten Carbide

Cutting Speed
Variable, up to 90 m/min

Drill Bits Types
Twist Drill, Flat Drill

Brooches Type
Rotary Broaches

Hardness
High

Length
50 mm to 150 mm

Diameter
8 mm to 32 mm

Maximum Torque
280 Nm

Processing Type
Milling, Drilling, Turning

About Carbide Tip

Carbide tips, also known as cemented carbide tips or tungsten carbide tips, are small cutting tools made from carbide materials. Carbide tips are widely used in various industries for cutting, drilling, and machining applications. They offer excellent hardness, wear resistance, and heat resistance, making them ideal for cutting tough materials such as metal, wood, and composites.

FAQ:

Q: What are Carbide Tips?

A: Carbide tips are small cutting tools made from carbide materials, primarily tungsten carbide. These tips are used in cutting, drilling, and machining applications to improve cutting efficiency and tool life.

Q: How are Carbide Tips made?

A: Carbide tips are manufactured by mixing tungsten carbide powder with a binder material, such as cobalt. The mixture is then compacted and sintered at high temperatures, creating a solid and durable carbide tool with enhanced cutting properties.

Q: What are the advantages of Carbide Tips?

A: Carbide tips offer several advantages over traditional cutting tools. They have superior hardness, wear resistance, and heat resistance, resulting in longer tool life and improved cutting performance. Carbide tips also provide high precision and stability during cutting operations.

Q: Where are Carbide Tips used?

A: Carbide tips find extensive use in industries such as metalworking, woodworking, mining, construction, and aerospace. They are used in cutting tools like saw blades, drills, end mills, and turning inserts for various cutting and machining applications.

Superior Performance and Durability

Engineered with high-grade tungsten carbide, this cutting tool delivers exceptional durability and wear resistance. Its polished surface and uncoated design offer smooth operations and enhanced cutting life. Thanks to its hardness and heat resistance, users benefit from reduced downtime and consistent precision during long machining cycles.

Versatility Across Industries

The Carbide Tips straight and tapered shank options, along with varied blade sizes and shapes, make it suitable for a wide range of operations including milling, drilling, and turning. Its compatibility with manual and machine operations, from traditional lathes to advanced CNC equipment, supports seamless integration into any production environment.

Reliable Precision and Safety

Designed with a tight tolerance (h6) and cutting accuracy of 0.01 mm, the tool ensures precise outcomes even during complex tasks. Its robust construction allows variable speeds up to 90 m/min and manages cutting forces efficiently, providing operators with safe and accurate results for every project.

FAQs of Carbide Tip:

Q: How is the Carbide Tip used in different cutting applications?

A: The Carbide Tip can be utilized in various applications such as metal cutting, woodworking, and industrial machining. Its compatibility with milling, drilling, and turning operations makes it versatile, whether on CNC machines, lathes, or milling machines. Selection of the appropriate diameter and shape allows customization for different jobs.

Q: What materials does this Carbide Tip efficiently cut through?

A: Built from tungsten carbide and featuring a highly polished finish, this tool is highly effective for cutting steel, cast iron, and non-ferrous metals, offering low to medium cutting force and optimal performance in both roughing and finishing processes.

Q: When should I replace the Carbide Tip during operation?

A: The Carbide Tip is designed for long tool life, but it should be replaced when you notice a reduction in cutting accuracy, visible wear, or decreased cutting efficiency. Since the tips are replaceable, its easy to swap them out to maintain optimal productivity without changing the entire tool.

Q: Where can the Carbide Tip be installed and operated?

A: Compatible with a variety of machine typessuch as CNC, lathe, and milling machinesthe Carbide Tip can be used in industrial workshops, manufacturing facilities, woodworking shops, and more. Its adaptable design supports both manual and machine-aided operations.

Q: What process ensures the accurate fit of Carbide Tips?

A: Each Carbide Tip is manufactured with an h6 tolerance and precise straight or tapered shank, ensuring snug and secure installation in standard tool holders. This tight fitting contributes to its high cutting accuracy and stable performance.

Q: How does the Carbide Tip benefit industrial operations?

A: By providing high durability, exceptional wear and heat resistance, and the ability to achieve precise cuts at variable speeds, the Carbide Tip minimizes downtime and replacement costs. Users benefit from consistent results, a longer tool lifespan, and greater flexibility in a wide range of applications.

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